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2nd Annual Conference Advanced Charging and Downsizing Concepts
Achieving the optimum level of downsizing – Combining charging and downsizing advantages – Optimising hybridisation of downsized engine
March 31 - April 1 , 2009 · Dorint Pallas Hotel, Wiesbaden, Germany


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Conference Day Two: Wednesday, 1st April 2009

8:30 Registration, coffee & networking

9:00 Chairman’s welcome

Prof. Dr. Rolf Isermann

Research Group for Control Engineering and Process Automation, Institute of Automatic Control
Darmstadt University of Technology Germany

Overcoming current challenges of turbocharging – Developments for diesel and SI engines

9:15 PBS (Pneumatic Booster System) – A new approach to improve the transient torque behaviour of turbocharged diesel engines by compressed air injection

  • Elimination of turbo lag
  • Support of engine downsizing
  • Reduction of fuel consumption
  • Reduction of emissions especially particles

Dr. Manuel Marx
Project Manager
KNORR-BREMSE Systeme für Nutzfahrzeuge GmbH, Germany

10:00 Realising an efficient hybrid turbocharger

  • The concept of the Aeristech hybrid turbocharger
  • Performance characteristics
  • Overcoming the turbo lag
  • Control methodologies for engine downsizing

Bryn Richards
Managing Director
Aeristech Ltd, Germany

10:45 Refreshment break & networking

11:15 The optimisation of airpath component installation to maximise pressure charging system performance

  • How the vehicle package compromises the functionality of airpath components
  • Maximising pressure charging system efficiency to ensure optimal overall powerpack efficiency
  • Quantifying flow parameters of airpath components (particularly inlet ducting) and designing the applied guide lines
  • Improvements in vehicle transient performance, pressure charging system performance and NVH characteristics

Dr. Geoff Capon
Turbocharger Systems Attribute Specialist, Diesel Powertrain Development and Integration
Ford Motor Company Ltd., UK

Turbocharger testing and modelling

12:00 Turbocharger system modelling developments

  • Turbine pulse flow prediction
  • Heat transfer modelling
  • Bearing loss modelling
  • Turbocharger system modelling – Future and outlook

Nicholas Baines
Director
Concepts NREC, UK

12:45 Network luncheon

14:15 Numerical and experimental investigation of the performance of a turbocharger compressor under low pressure exhaust gas recirculation operation

  • Introduction of the developed and investigated geometries
  • Capability of numerical tools to predict the changed inlet flow conditions due to the mixer and its influence on the performance behaviour of the compressor
  • Numerical investigations – Influence of the mixer geometries on the performance behaviour
  • Design requirements for a mixer geometry in order to keep the influence on the performance as small as possible

Kai-Henning Brune
Institute for Gasturbinen, Department of Gas Turbines and Aerospace Propulsion
Technical University of Darmstadt, Germany

in cooperation with

Dr. Ralf Christmann
Advanced Development
BorgWarner Turbo Systems GmbH, Germany

15:00 Interactive Round Table Discussion: Future trends in turbocharging

Discuss within small groups and with experts of the day the following topics:

Innovative Materials for turbocharging systems

Christian Kilgus
Business Development Manager
DSM Engineering Plastics GmbH, Germany

Developments in turbocharger system modelling

Nicholas Baines
Director
Concepts NREC, UK

Improving transient torque behaviour of turbocharged diesel engines

Dr. Manuel Marx
Project Manager
KNORR-BREMSE Systeme für Nutzfahrzeuge GmbH, Germany

15:45 Refreshment break & networking

Innovative manufacturing process

16:15 Balancing of turbocharger rotors

  • Manufacturing process – Production steps generating unbalance
  • Balancing of single components – Compressor wheel and turbine wheel with shaft
  • High speed core balancing and diagnostic system

Thomas Riedel
Product Line Manager Turbocharger
SCHENCK RoTec GmbH Germany

17:00 Final remarks of the chairman

17:15 End of the conference

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